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Cost-effective reliability
Corona wires are widely used in toner-based printer
engines, being a highly reliable, cost-effective component for producing the
various charging and discharging cycles in photoreceptors, drums and
belts. Corona wires allow extremely uniform charging, even in the fastest
high-resolution printers. Regular cleaning ensures corona wires offer a long
service life. Modern office equipment designs enables precise control of the
ozone generated by corona wires during operation. Carefully selected tungsten
alloys are used as the base material. The finished product is a pre-mounted
corona wire with eyelets, springs, terminals or other connecting
devices.
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Uses and finishes
Corona wires are used in various stations as charge,
pre-charge, clean transfer or separation coronas. They have tightly-controlled
diameter tolerances and offer the highest tensile strength for any given
diameter, enabling maximum pre-tensioning to avoid vibration at minimal
diameters.
A range of different surface finishes is available to
reduce contamination and the onset of corrosion on the wire surface:
- Chemical cleaning: the tungsten wire
has no additional surface finish, in this state the wire already has superior
purity and smoothness.
- Oxidisation: a controlled oxidation
process deposits a thin, even layer of tungsten oxide that tempers further
oxidation in the printer engine processes
- Gold or platinum plating: the tungsten
wire is covered with a thin layer of precious metal to suit the specific print
engine processes. This coating significantly increases the service life of the
corona wire.
The cleaning interval depends on the surface finish
selected.
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